Fichtel & Sachs: Duomatic & Automatic

 

 

 

 

 

 

 

 

Fichtel&Sachs has produced several types of kickback  two speed planetary-gearhubs: Duomatics. They came on the market in 1964; the low-gear is the direct-drive. There were two models: the 101, a two speed freewheel hub, and 102 a two speed with coasterbrake. The type 101 is rare.

All duomatic hubgears by Fichtel & Sachs, have code for the production year . Often found beside the abriviation “F&S” or beside the spokenumber. In FIG.1a we can see the logo Torpedo changes after 1966 (J); on the left we see the modern logo 1967 (K).

(G=1964;  H=1965;   J=1966;   K=1967;   L=1968;   M=1969;   N=1970;   O=1971;   P=1972;   R=1973;   S=1974;   T=1975;  U=1976;  V=1977;   W=1978;   X=1979;  Y=1980;  Z=1981).

From  ' 74/ ' 75 there is the code on the brakelever, and sometimes there is a second code for the month .

In FIG.1a we see the type 102 the left , on the right is the 101. Beside the F&S mark on the shell, we can see the code of the production year (J for 1966 and K for 1967);  the writing of the word “Torpedo” was changed after 1966.

The 102 Duomatic  was often used in foldingbikes, which were starting to become popular after the introduction of the Moulton Stowaway. The quality of chrome, sealing and bearings of the first series of these Duomatics is better, than the later versions. Furthermore the flattened axle could handle the torque.

 

 

 

FIG.1a The first series Duomatics; left type 102, with a  coasterbrake and on the right type 101 without brake, produced from '64'- '73  

 

 FIG.1b Exploded view hub 102

 

 FIG.2  The hubs Automatic A 2110 en Duomatic R 2110 are almost identical; the Automatic is somewhat wider.

 

 

FIG.3  Exploded view of the Duomatic hub R2110.   

 

in 1973 they produced a new version of the 102, labeled R2110. It always has a coasterbrake; production ceased early eighties.

The oil-nipple disappeared. The axle is round now and the torque should now be handled by the dented friction  bearingcone on the drive side of the hub. The dented cone must grip firmly into the dropouts of the frame. Do not use shims on the inside of the frame! The round axle will rotate and  the bearings of the hub will turn tight.

 

In 1974 Sachs introduced a new automatic shifting hub, based on the R2110: the A2110 Automatic. This is a rare product. The gearshifting is done by flywheel action at a certain rotation-speed of the hub. There were two versions: the redband (166rpm) and the blueband (129rpm). The redband needed a higher rotation-speed to shift, and was used in small-wheeled foldingbikes.

  http://hubstripping.wordpress.com/fs-torpedo-automatic/  ; 

 

FIG.4  EXPLODED VIEW OF THE AUTOMATIC HUB A 2110 

Maintenance instructions in English:   http://sheldonbrown.com/sutherland/CB-IGH-3-sachs.pdf

For parts and complete Duomatic and Automatic hubs , see:  http://www.scheunenfun.de en  http://www.velo-classic.de

 

OTHER  MANUFACTURERS  WITH  SIMILAR  OLD  HUBS  (1960s/1970s)

 

 BENDIX 'AUTOMATIC' 2-SPEED HUBS (1960s)

 From 1960 to 1969, the American firm Bendix made a 2-speed hub, (called the "Automatic"), with a coaster brake. The gears were changed by back-pedalling. This hub was made in several different versions, each version was marked with 3 coloured bands around the hub body.

 They had 3 Red bands (1960 to 1964), or 3 Yellow bands (1965 to 1969), or 3 Blue bands (1965 to 1969), for 20" small wheel bikes.

 Generally these hubs were used for beach bikes, and cruising models, by large volume cheap bike makers (like the American 'Schwinn' brand). In Europe, these hubs are hard to find. For further information on Bendix hubs see  an American website  www.trfindley.com/pgbndxhbs.html

SHIMANO 'AB-100 AUTO-2' AUTOMATIC 2-SPEED HUB 

In 1972 Shimano Introduced a new automatic shifting hub, (named the 'AB-100 Auto-2'). The gear shifting was done automatically, without rider control, based on the centrifugal motion of two small fly-weights against return-springs (at low rotational speed the springs move the fly-weights inwards, at high rotational speed the weights fly outwards against the springs, and engage the higher gear). The Shimano AB-100 Auto-2 was unique and different from the Sachs A2110, because it was fitted with a large plastic ring on the outside of the hub, next to the drive sprocket (14T to 20T). By rotating this plastic ring, (clockwise or anti-clockwise), the rider could increase or decrease the spring tension inside the hub, regulating the speed when the hub shifted gear; the range was 50-150 rpm. The plastic became fragile after a few years and shifting ring was easily damaged. Probably only a few thousand AB-100 Auto-2 hub gears were ever made, so they are now extremely rare, and very difficult to find, especially in working condition. Patent dates from 1970 (see download) the high-gear was the direct drive 

Duo 102 Exploded German
Afbeelding – 3,0 MB 708 downloads
Shimano Automatik 2 Gang Patent
PDF – 554,7 KB 684 downloads

 

STURMEY ARCHER  S-2 TWO SPEED 1966

 Sturmey-Archer (UK) also proved they could make a two-gear (no brake) hub, which shifted by pedaling backwards; they claimed this is automatic (?). 

They named it the 'S2' ; the high-gear was the direct drive 

 

The production of Duomatics/Automatics ceased around 1980, but there is a rivival of those two old gear/brake systems.

SRAM started making new Automatix's in 2012, but  these are now discontinued! http://mccraw.co.uk/sram-automatix-review/  ;

Sturmey Archer started making new Duomatics! http://hubstripping.wordpress.com/2010/09/23/sturmey-archer-s2c/ The new S2 Duomatic model has a low-gear direct drive !  The Sturmey-Archer A2 is an automatic comparable to SRAM Automatix ; Sunrace-SA looks for a market SRAM does not believe in anymore.